​Standard design of electronic cables

Electronic cable is an indispensable product in life，which main function is to transfer data and information from one component to another. Whether in smart home or industrial applications, electronic cable can be seen everywhere. In the process of designing cable, each stage has factors that need attention. This article mainly introduces five important stages of the standard design of the electronic wire cable.

Specified characteristics of the electrical cable

Defining a set of specified characteristics of the product that the customer provides, such as specifications for conductor size, conductor type, insulation, etc., the cable manufacturer must design and produce according to the corresponding requirements.

Crimp connector

The crimp connector, which is primarily used for cablees from both sides, is as important as the wires inside it. During wire cable design, the manufacturer must accurately measure the length of the wire required for the specification. Once the wire is cut to a defined length, other considerations must be verified, such as the length between the contacts and the length between the connector and the wire. For length requirements, tests such as tensile testing and continuity testing must also be performed to ensure that the wires and connectors are securely placed together.

Insulation and safety

Ensuring cable safety and durability is an important stage in the design of electronic cablees, with extreme operating conditions in industrial applications, and under these operating conditions, electronic cablees are often exposed to many external factors such as wear, vibration, UV rays, collision and humidity. However, if they are properly insulated, they can be protected from these factors for a long time. At this stage, perform the steps such as label type, shielding and insulation required to ensure the safety of the electrical cable.

alternative plan

In many cases, it is impossible to find the exact raw materials needed to achieve the desired results, but in order to meet the delivery deadlines and still maintain the expected results, modifications can be made immediately and alternative materials and methods can be proposed. In the electronic cable design process, these immediate changes must be prepared and a viable alternative can be quickly proposed.

Electronic cable performance test

Finally, before the electronic cable is put on the market, the finished product must be tested for design efficiency, transmission capacity, durability, flexibility, and insulation. When performing these tests, you may find serious problems such as crosstalk and signals. If power supply interference or ground fault occurs during the test, you should identify and correct these errors in time to avoid unnecessary unnecessary factors and complete the design of the cable efficiently .

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