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Custom molded connectors and harness assemblies

Molded connectors and harness assemblies are often used with sensors and control devices that require easy disconnection. Although molded connector and harness assembly solutions are widely available, standard products are not always fully compliant with the application. Because each application has its own unique set of operating characteristics that a single product cannot accommodate, that's why there are so many component selection customizations.

Custom molded connectors and harness assemblies

Material selection for connecting nut and socket body

Molded connectors and harness assemblies are used in a variety of environments, many of which are demanding and extreme, and material selection should be based on the specific environmental needs of the particular application.

Overmolding and cable material selection

Injection molding allows overmolded wire assemblies to be produced in any shape or profile, as well as a variety of materials, colors, finishes and designs. These products can significantly improve environmental performance characteristics and component reliability as well as finished product applications.

Installation and connection options

Another part of the customization process involves choosing from a variety of installation options and connection methods. Socket housing options include flange mounting, panel mounting, rear panel mounting and SAE or metric threading. For couplers, choose internal, external or adapter options to provide flexibility in any style. Accessories such as closures, panel gaskets and O-rings are also available. The possibility of these cable connections and installations gives custom molded connectors and wire sets great design flexibility and allows the user to choose the most suitable for quick installation, low maintenance, easy maintenance, enhanced environmental resistance, high performance and long life. Single component.

Special wiring

Fully custom molded connectors and wire assemblies can be easily produced with special wiring configurations to meet specific application requirements. Special wiring options include parallel wiring, series wiring, combined wiring (one side in parallel and the other side in series), interlock circuit wiring and customer specified wiring.

Custom packaging and accessories

Molded connector and harness assembly solutions can also be custom packaged, packaged and labeled. Packaging options may include heat sealed packaging to ensure that all contents are held together, resealable packaging to allow access to individual components, and bulk packaging for storage in inventory. Custom parts can group multiple components under a single SKU to enhance organization, reduce packaging material usage, reduce inventory and order errors, and increase overall efficiency. In addition, custom labels with barcodes, logos, shelf locations, content lists, and item numbers enhance organizational and brand consistency.

Custom molded connectors and harness assemblies make installation easier, require less maintenance, are more reliable, have precise application-specific performance, and allow mixing and matching from a variety of materials, installations, connections, wiring, packaging, Kits for matching and labeling options to develop molded connectors or cable assemblies that are perfectly suited to the specific application needs. Depending on the level of customization required and the cost of the application and components, it is often a more cost effective solution than desired.

Yeahui is a connector supplier with 11 years of experience in developing high quality connectors and wiring harnesses. wo have many types of products, including obd connectors, circular connectors, agricultural connectors and so on.We can meet the requirements of various customers. Feel free to learn more about connectors or buy our connectors,looking forward to your message.

Read more about the connectors(the requirements of the terminal connector for the industry).